6 FAQs about Photovoltaic industry glass is thinner

Why do PV modules use thinner glass?

Modern PV modules often use thinner glass to reduce weight and material costs. As per NREL study, while panels commonly used 3.2-mm-thick glass earlier, modern double-glass modules often feature 2-mm glass. A 2-mm fully tempered glass can break with a high-energy fracture pattern (left) or a low-energy fracture pattern (right). Source: NREL

Why do solar panels use thinner glass?

In a highly competitive solar industry, cost of production, handling, and installation gives the business an edge over competitors. Modern PV modules often use thinner glass to reduce weight and material costs. As per NREL study, while panels commonly used 3.2-mm-thick glass earlier, modern double-glass modules often feature 2-mm glass.

Can 2mm glass be used in PV modules?

As per NREL, though, 2-mm glass in PV modules does not yet meet the criteria for fully tempered safety glass. Other solutions may include increasing the surface compression in thinner glass to improve its fracture resistance.

Why is glass breakage a concern for solar power plant operators?

Glass breakage is a growing concern for the solar power plant operators. With the trend towards double glass sided modules as seen in Bifacials, or TOPCon with double glass sided construction, the changes in solar PV module design and materials mean breakages are now a bigger risk than ever.

Can glass break a PV module?

Studies have found that contact between glass and frames is linked to spontaneous breakage in some PV modules. A recommended solution is using rubbery silicone spacers which maintain separation between the glass and the frame. Many modules already use silicone gaskets, but some designs leave gaps where the glass directly touches the metal frame.

Why do solar PV modules break a lot?

With the trend towards double glass sided modules as seen in Bifacials, or TOPCon with double glass sided construction, the changes in solar PV module design and materials mean breakages are now a bigger risk than ever. These breakages can be due to many reasons and no single factor bears the sole responsibility of operators' woes.

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